Wafer-type metal hard-sealed butterfly valve
A valve is a mechanical device that controls the flow rate, flow direction, pressure, temperature, etc. of a flowing fluid medium. Valves are the basic components in piping systems. Valve fittings, like pumps in technology, are often discussed as a separate category.
Key words:
Classification:
Cast steel valve series
Description
A valve is a mechanical device that controls the flow rate, flow direction, pressure, temperature, etc. of a flowing fluid medium. Valves are the basic components in piping systems. Valve fittings, like pumps in technology, are often discussed as a separate category. The valve may be operated manually or with a hand wheel, handle or pedal, and may also be controlled to vary the pressure, temperature and flow rate of the fluid medium. The valve can perform continuous or repeated operations on these changes, such as safety valves installed in hot water systems or steam boilers. In more complex control systems, automatic control valves are used as required by external inputs (I. e., to adjust the changing set point of the flow through the pipeline). The automatic control valve does not need to be manually operated according to its input and setting, so that the valve can accurately control the various requirements of the fluid medium. Valves can also be divided into cast iron valves, cast steel valves, stainless steel valves, chromium molybdenum steel valves, chromium molybdenum vanadium steel valves, dual phase steel valves, plastic valves, non-standard customized valve materials, etc.
◆Product Applications
This butterfly valve is suitable for use in food processing, pharmaceuticals, petrochemicals, power plants, steel mills, industrial wastewater treatment, as well as in high-rise buildings and water supply and drainage pipelines, making it an ideal device for flow regulation and fluid shut-off.
◆Product Features
1. This valve features a triple-eccentric sealing design, resulting in virtually no wear on the valve seat and butterfly disc, and providing a self‑tightening sealing action that improves as the valve closes.
2. The sealing ring is made of stainless steel, combining the dual advantages of metal hard sealing and elastic sealing. It delivers excellent sealing performance across both low- and high-temperature ranges and features corrosion resistance and a long service life. 3. The butterfly plate’s sealing surface is surfaced with cobalt-based hard alloy, providing superior wear resistance and an extended service life.
4. Large‑size butterfly valves feature a truss‑type structure, offering high strength, a large flow area, and low flow resistance.
5. This valve features bidirectional sealing, and its installation is unaffected by the flow direction of the medium or by spatial orientation; it can be installed in any position.
6. The drive unit can be installed in multiple configurations—vertically or horizontally—providing greater convenience for users.
◆Applicable Standards
| Design and Manufacturing | Flanged connection | Structural length | Testing and Inspection |
| GB/T 12238, JB/T8527 | GB/T 9113, JB/T 79, HG 20592 | GB/T 12221 | GB/T 13927 |
| API 609 | EN1092-1/2, ANSI/ASME B16.5/B16.47, JIS B2220 |
API 609, EN558 | API 598 |
◆Main Technical Parameters
| Nominal diameter | DN(mm) | 50~2000 | 50~500 | |||
| Nominal pressure | PN(MPa) | 0.6 | 1.0 | 1.6 | 2.5 | 4.0 |
| Test pressure Ps (MPa) | Strength test | 0.9 | 1.5 | 2.4 | 3.75 | 6.0 |
| Sealing test | 0.66 | 1.1 | 1.76 | 2.75 | 4.4 | |
| Air-tightness test | 0.6 | 0.6 | 0.6 | 0.6 | 0.6 | |
| Leakage rate | Zero leakage or <0.1×DN mm³/s (in compliance with GB/T 13927) | |||||
| Applicable temperature | Carbon steel: -29°C to 425°C Stainless steel: -40°C to 600°C | |||||
| Applicable medium | Air, water, steam, coal gas, petroleum products, and weakly corrosive media such as acids, alkalis, and salts, etc. | |||||
| Drive type | Worm gear drive, pneumatic drive, electric drive, hydraulic drive | |||||
◆Materials of Main Components
| Part Name | Materials |
| Valve body | Cast steel, chromium-molybdenum steel, alloy steel, duplex steel |
| Butterfly plate | Cast steel, chromium-molybdenum steel, alloy steel, duplex steel |
| Valve seat | Stainless steel, hard alloys such as Stellite overlay welding, etc. |
| Sealing ring | Stainless steel and high-temperature-resistant asbestos boards are combined into a multi-layer structure. |
| Valve stem | 20Cr13, 1Cr13 stainless steel, chromium-molybdenum steel, special materials |
| Bushing | Austenitic stainless steel, 304 nitriding |
| Filler | Flexible graphite, PTFE |
| Stuffing gland | Cast steel, stainless steel |
| Bracket | Cast steel, stainless steel |
◆Main External Connection Dimensions
| DN | L | H | D373H | D673H | D973H | PN0.6MPa | PN1.0MPa | ||||||||||
| millimeter | inch | short | long | H1 | A 1 | B 1 | H 2 | A 2 | B 2 | H 3 | A 3 | B 3 | D 1 | Z-Фd | D1 | Z-Фd | |
| 40 | 11/2 | 33 | 33 | 107 | 330 | 180 | 200 | 625 | 245 | 72 | 530 | 250 | 255 | 100 | 4-14 | 110 | 4-18 |
| 50 | 2 | 43 | 43 | 112 | 350 | 180 | 200 | 625 | 245 | 72 | 530 | 250 | 255 | 110 | 4-14 | 125 | 4-18 |
| 65 | 2¹/2 | 46 | 46 | 115 | 370 | 180 | 200 | 625 | 245 | 72 | 530 | 250 | 255 | 130 | 4-14 | 145 | 8-18 |
| 80 | 3 | 46 | 64 | 125 | 380 | 180 | 200 | 645 | 245 | 72 | 565 | 250 | 255 | 150 | 4-18 | 160 | 8-18 |
| 100 | 4 | 52 | 64 | 138 | 420 | 180 | 200 | 675 | 355 | 92 | 600 | 250 | 255 | 170 | 4-18 | 180 | 8-18 |
| 125 | 5 | 56 | 70 | 164 | 460 | 180 | 200 | 715 | 355 | 92 | 640 | 250 | 255 | 200 | 8-18 | 210 | 8-18 |
| 150 | 6 | 56 | 76 | 175 | 555 | 270 | 280 | 800 | 355 | 92 | 704 | 300 | 315 | 225 | 8-18 | 240 | 8-22 |
| 200 | 8 | 60 | 89 | 215 | 780 | 400 | 425 | 850 | 250 | 170 | 775 | 300 | 315 | 280 | 8-18 | 295 | 8-22 |
| 250 | 10 | 68 | 114 | 243 | 840 | 400 | 425 | 925 | 250 | 170 | 945 | 300 | 315 | 335 | 12-18 | 350 | 12-22 |
| 300 | 12 | 78 | 114 | 285 | 995 | 450 | 560 | 1035 | 450 | 220 | 1070 | 300 | 315 | 395 | 12-22 | 400 | 12-22 |
| 350 | 14 | 78 | 127 | 320 | 1050 | 450 | 560 | 1070 | 450 | 220 | 1140 | 300 | 315 | 445 | 12-22 | 460 | 16-22 |
| 400 | 16 | 102 | 140 | 350 | 1220 | 535 | 580 | 1190 | 450 | 220 | 1210 | 300 | 315 | 495 | 16-22 | 515 | 16-26 |
| 450 | 18 | 114 | 152 | 350 | 1280 | 535 | 580 | 1250 | 650 | 280 | 1335 | 575 | 714 | 550 | 16-22 | 565 | 20-26 |
| 500 | 20 | 127 | 152 | 380 | 1365 | 535 | 580 | 1290 | 650 | 280 | 1415 | 575 | 714 | 600 | 20-22 | 620 | 20-26 |
| 600 | 24 | 154 | 178 | 435 | 1460 | 570 | 660 | 1455 | 850 | 380 | 1605 | 656 | 810 | 705 | 20-26 | 725 | 20-30 |
| 700 | 28 | 165 | 229 | 480 | 1520 | 750 | 550 | 1585 | 850 | 380 | 1844 | 656 | 810 | 810 | 24-26 | 840 | 24-30 |
| 800 | 32 | 190 | 241 | 530 | 1710 | 750 | 550 | 1700 | 1250 | 380 | 2040 | 656 | 810 | 920 | 24-30 | 950 | 24-33 |
| 900 | 36 | 203 | 241 | 595 | 1810 | 750 | 550 | 1965 | 1250 | 380 | 2255 | 785 | 863 | 1020 | 24-30 | 1050 | 28-33 |
| 1000 | 40 | 216 | 300 | 650 | 1900 | 900 | 750 | 2015 | 1250 | 380 | 2380 | 785 | 863 | 1120 | 28-30 | 1160 | 28-36 |
| 1200 | 48 | 254 | 360 | 775 | 1180 | 1000 | 925 | 2250 | 1250 | 380 | 2640 | 785 | 863 | 1340 | 32-33 | 1380 | 32-39 |
◆Main External Connection Dimensions
| DN | L | H | D373H | D673H | D973H | PN1.6MPa | PN2.5MPa | ||||||||||
| millimeter | inch | short | long | H1 | A 1 | B 1 | H 2 | A 2 | B 2 | H 3 | A 3 | B 3 | D 1 | Z-Фd | D1 | Z-Фd | |
| 40 | 11/2 | 33 | 33 | 107 | 330 | 180 | 200 | 625 | 245 | 72 | 530 | 250 | 255 | 110 | 4-18 | 110 | 4-18 |
| 50 | 2 | 43 | 43 | 112 | 350 | 180 | 200 | 625 | 245 | 72 | 530 | 250 | 255 | 125 | 4-18 | 125 | 4-18 |
| 65 | 2 | 46 | 46 | 115 | 370 | 180 | 200 | 625 | 245 | 72 | 530 | 250 | 255 | 145 | 8-18 | 145 | 8-18 |
| 80 | 3 | 46 | 64 | 125 | 380 | 180 | 200 | 645 | 245 | 72 | 565 | 250 | 255 | 160 | 8-18 | 160 | 8-18 |
| 100 | 4 | 52 | 64 | 138 | 420 | 180 | 200 | 675 | 355 | 92 | 600 | 250 | 255 | 180 | 8-18 | 190 | 8-22 |
| 125 | 5 | 56 | 70 | 164 | 460 | 180 | 200 | 715 | 355 | 92 | 640 | 250 | 255 | 210 | 8-18 | 220 | 8-26 |
| 150 | 6 | 56 | 76 | 175 | 555 | 270 | 280 | 800 | 355 | 92 | 704 | 300 | 315 | 240 | 8-22 | 250 | 8-26 |
| 200 | 8 | 60 | 89 | 215 | 780 | 400 | 425 | 850 | 250 | 170 | 775 | 300 | 315 | 295 | 12-22 | 310 | 12-26 |
| 250 | 10 | 68 | 114 | 243 | 840 | 400 | 425 | 925 | 250 | 170 | 945 | 300 | 315 | 355 | 12-26 | 370 | 12-30 |
| 300 | 12 | 78 | 114 | 285 | 995 | 450 | 560 | 1035 | 450 | 220 | 1070 | 300 | 315 | 410 | 12-26 | 430 | 16-30 |
| 350 | 14 | 78 | 127 | 320 | 1050 | 450 | 560 | 1070 | 450 | 220 | 1140 | 300 | 315 | 470 | 16-26 | 490 | 16-33 |
| 400 | 16 | 102 | 140 | 350 | 1220 | 535 | 580 | 1190 | 450 | 220 | 1210 | 300 | 315 | 525 | 16-30 | 550 | 16-36 |
| 450 | 18 | 114 | 152 | 350 | 1280 | 535 | 580 | 1250 | 650 | 280 | 1335 | 575 | 714 | 585 | 20-30 | 600 | 20-36 |
| 500 | 20 | 127 | 152 | 380 | 1365 | 535 | 580 | 1290 | 650 | 280 | 1415 | 575 | 714 | 650 | 20-33 | 660 | 20-36 |
| 600 | 24 | 154 | 178 | 435 | 1460 | 570 | 660 | 1455 | 850 | 380 | 1605 | 656 | 810 | 770 | 20-36 | 770 | 20-39 |
| 700 | 28 | 165 | 229 | 480 | 1520 | 750 | 550 | 1585 | 850 | 380 | 1844 | 656 | 810 | 840 | 24-36 | 875 | 24-42 |
| 800 | 32 | 190 | 241 | 530 | 1710 | 750 | 550 | 1700 | 1250 | 380 | 2040 | 656 | 810 | 950 | 24-39 | 990 | 24-48 |
| 900 | 36 | 203 | 241 | 595 | 1810 | 750 | 550 | 1965 | 1250 | 380 | 2255 | 785 | 863 | 1050 | 28-39 | 1090 | 28-48 |
| 1000 | 40 | 216 | 300 | 650 | 1900 | 900 | 750 | 2015 | 1250 | 380 | 2380 | 785 | 863 | 1170 | 28-42 | 1210 | 28-56 |
| 1200 | 48 | 254 | 360 | 775 | 1180 | 1000 | 925 | 2250 | 1250 | 380 | 2640 | 785 | 863 | 1390 | 32-48 | 1420 | 32-56 |
Note: In this table, flange dimensions are in accordance with the JB/T 79 standard series 1 and EN 1092‑1/2; the overall length is specified by GB/T 12221 and EN 558.
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